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Copyright
©2007 by Borison Electronics Limited. All Rights Reserved. |
| Enormous
Work Area and Capacity for up to 224 Smart Tape Feeders For surface mount assembly contractors who build relatively short runs of a wide variety of product, pick and place machine setup time often weighs heavily in assembly cost calculations. With its extraordinary feeder capacity and huge X-Y travel range, the Autotronik BS387 allows users to designate permanent feeder locations for a large number of their most frequently used components. The result is dramatically reduced setup time and quick changeover from one project to the next. As a stand-alone system, fully loaded with as many as 224 Smart 8 mm Tape Feeders, the BS387 maintains an enormous 39.4" x 12.0" work area, providing ample real estate that can be shared by several IC/QFP trays and even the largest PCBs. The affordability of the BS387 also allows the distribution of workload across multiple, conveyorized machines for speed, throughput, and flexibility that challenges some of the industry's most advanced, higher-volume, surface-mount assembly lines. Even in the standard, conveyorized configuration, the BS387 can hold up to 160 Smart 8 mm Tape Feeders and 4 (140 x 330 mm) IC trays and still accommodate a 16.1" (408 mm) x 12.5" (318 mm) PCB. |
| Precision
for Ultra-Fine-Pitch [.012" (0.3 mm)] QFPs The dual-head BS387 features full Cognex® vision processing and head-mounted vision cameras for non-contact, "vision-on-the-fly" alignment and 5500 cph placement of all components up to 16 mm x 14 mm; from the smallest 0201 devices through CSPs, µBGAs, flip-chips, and ultra-fine-pitch [.012" (0.3 mm) lead pitch] QFPs. A bottom vision camera is used for large components up to 38 mm x 38 mm and components with alignment features on the bottom of the device. Unlike systems that utilize laser centering methods, the power and flexibility of the Cognex® vision processor, when combined with a fine-resolution, linear-encoded X-Y drive mechanism, allow the BS387 to deliver a remarkable ± .002" (± .05 mm) placement accuracy and make it one of the few machines on the market that can truly be considered a bonafide, all-in-one, surface mount placement system for any type of component. |
| A
Full Catalog of Smart Feeders and Accessories Autotronik offers a full catalog of feeders and accessories to accommodate virtually any type of SMD component packaging, highlighted by our precision tape and stick/tube feeders which utilize our exclusive "Smart Feeder" communication and control technology. The innovative design of our feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. When loading or changing feeders, operators are not forced to remove banks or cassettes of multiple feeders. |
| Optional
Dispensing Capability Adds Another Dimension of Flexibility An optional micro-dispensing head, mounted in tandem with the placement head, can be used to apply solder paste and adhesives. Fully-integrated with the MC-300 Series Pick and Place Control Software for quick setup and programming, the dispensing system allows application of precise solder paste volumes and patterns, and bypasses the need for costly and time-consuming stencil production when trying to meet your time-to-market window. We offer both our patented ATP Digital Dispensing which can apply solder paste and adhesives at dot sizes down to 0.15 mm diameter and a conventional time-pressure dispense system. |
Additional
information |
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| Deep architecture maintains large PCB and Feeder capacity in all configurations | Safe and easy loading and unloading of IC Trays | Dual placement heads and On the Fly Alignment (for BS387V2) | 39.4” x 14.2” placement area with 224 Smart Tape Feeders |
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| Robust, linear-encoded drive for enhanced precision & accuracy | Bottom Camera for Large Components up to 38 mm square | Powerful Windows®-based
control software |
Optional Dispensing head applies 6 mil diameter dot sizes |
Specifications
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BS387V SMT Pick & Place Machine |
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BS387V1 |
BS387V2 |
|
No.
of Head |
1 |
2 |
Maximum
placement rate |
4000
CPH |
6400CPH |
| Maximum PCB capacity | 360mm
x 900mm (224 feeders installed) 360mm x 360mm (224 feeders with 4 waffle trays installed) 408mm x 318mm (160 feeders, with conveyor, with 4 waffle trays installed) |
|
| Tape
Feeder capacity (8 / 12mm) - Without conveyor - With conveyor |
Up to 224 Up to 160 |
|
IC Tray capacity |
Up to 6 Waffle trays | |
| Component
Size - Minimum - Maximum (w/ Vision-on-the-Fly) - Maximum (w/ Bottom vision) |
0.6mm x 0.3mm (with NZ-0201 Nozzle, optional) 16mm x 14mm 38mm x 38mm |
|
Resolution |
X/Y
axis 0.005mm DC Servo Motor (Linear Encoder) Z axis 0.02mm DC Servo Motor |
|
| Placement accuracy | +/- 0.05mm | |
| X-Y Repeatability | +/- 0.01mm | |
Driving Machanism |
Closed-loop DC Servo Motor with Linear Encoder | |
| Rotation | 0 to 360 degree (0.045 degree / step DC Servo Motor) | |
| Programming | Vision teach-in, Direct input, CAD Access | |
| Component Sense | Vision detection | |
| Main Control & Display | Industrial PC & LCD color monitor | |
| Machine Dimension | 1700mm x 940mm x 1250mm (L x W x H) | |
| Weight | 600kg | |
| Voltage requirement | 100V or 240V, AC | |
| Power | 1800W |
2100W |
| Air Pressure | 75 psi (5.5 bar) | |
|
Copyright
©2007 by Borison Electronics Limited. All Rights Reserved. |
