Borison Electronic Limited

BS683V4 High speed and all-in-one pick & place machine

Key Features

	Ultra-precise
	High speed, up to 10500cph
	Four Multi-head
	Full-Vision Placement System
	High flexibility for 0201, SOIC, PLCC, µBGAs, CSP, as well as QFP
	460mm X 380mm PCB area
	Maximum for 64 smart tape feeders
	Windows 2000 Software and Universal CAD Conversion
	Suitable for medium- to high-volume production.

High speed by reducing the machine idle time
For surface mount assembly contractors who need to mass production on specific project, pick and place machine idle time often weighs heavily in assembly cost calculations. With this two gantries of dual-head (4 multi-head in total), both gantries of heads can pick up the components, and place the components steadily in alternation. The alternating pick & place action eliminates idle time and allows maintain the high-speed mounting. The placement rate can reach 10500cph in optimum condition, which is designed for medium- to high-volume assemblers.

Place Any SMD with Vision-On-The Fly and Cognex® Vision Processing
By far the most accurate and versatile pick and place system in its price range, the 4 multi-head Autotronik BS683 provides high-precision placement of the full range of SMDs, from the smallest 0201 devices through CSPs, µBGAs, flip-chips, ultra-fine-pitch [0.3 mm lead pitch] QFPs, even odd-form components. Designed for medium- to high-volume assemblers whose requirements push the limits of the industry's latest component technology, the BS683 features Cognex® vision processing and head-mounted vision cameras for non-contact, "vision-on-the-fly" alignment of all components up to 16 mm x 14 mm. A bottom vision camera is used for large components up to 38 mm x 38 mm and devices with alignment features on their bottom side.

Unlike systems that utilize laser centering methods, the power and flexibility of the Cognex® vision processor, when combined with a fine-resolution, linear-encoded X-Y drive mechanism, allow the BS683 to deliver a remarkable ± .002" (± .05 mm) placement accuracy and make it one of the few machines on the market that can truly be considered a bonafide, all-in-one, surface mount placement system for any type of component.

460mm x 380mm PCB Area with 64 Smart Tape Feeders and Standard Conveyor
The affordability of the BS683 also allows the distribution of workload across multiple, conveyorized machines for speed, throughput, and flexibility that challenges some of the industry's most advanced, higher-volume, surface-mount assembly systems. In the standard, conveyorized configuration, the BS683 can hold up to 64 Smart 8 mm Tape Feeders with 2 IC tray and can accommodate an 460 mm x 380 mm PCB.

A Full Catalog of Smart Feeders and Accessories
Autotronik offers a full catalog of feeders and accessories to accommodate virtually any type of SMD component packaging, highlighted by our precision tape and stick/tube feeders which utilize our exclusive "Smart Feeder" communication and control technology. The innovative design of our feeder bases and mounting hardware allows almost limitless flexibility in feeder combinations and arrangement schemes, as almost every feeder can be ordered, loaded, programmed and mounted independently. When loading or changing feeders, operators are not forced to remove banks or cassettes of multiple feeders. In addition, the moveable feeder rack, a newly developed system, enables the replacement of complete set of feeders. This result is dramatically reduced setup time and quick changeover from one project to the next.

Additional information

Robust linear Ball Rail system provides strong, rigid and long life time mechanism	Pre-load ball screw with closed loop DC-servo motor system provide high repeatability and stability	Each gantry has 2 heads, working independently, which provide high efficient and flexible setup	Bottom Camera for Large Components (such as QFP, µBGA) up to 38mm x 38mm (with BV38) or 50mm x 50mm (with BV50, option)

460mm x 380mm placement area with maximum 64 Smart Tape Feeders

BS683 versatility suits variable component mixes

Powerful Windows®-based control software

Feeder carriage allows the batch exchange of feeders

Specifications - BS683V4 SMT Pick & Place Machine
	BS683V4 BS683V4-C	BS683V4-V BS683V4-CV
No. of Head (Vision on the Fly)	4
Maximum placement rate	10500 CPH
Maximum PCB capacity with conveyor	460mm X 380mm (occupied by 64 pcs feeders) 460mm X 280mm (occupied by 64 pcs feeders and 2 waffle trays)
TapeFeeder capacity (8mm) - With conveyor	Up to 64 smart 8mm tape feeders
IC Tray capacity	Up to 2 Waffle trays
Component Size - Minimum - Maximum (w/ Vision-on-the-Fly) - Maximum (w/ Bottom vision)	0.6mm x 0.3mm 16mm x 14mm	0.6mm x 0.3mm 16mm x 14mm 38mm x 38mm (with BV38) 50mm x 50mm (with BV50, option)
Resolution	X/Y Axes: 0.01mm Z Axis: 0.02mm	X/Y Axes: 0.005mm Z Axis: 0.02mm
Placement Accuracy	+/- 0.05mm	+/- 0.03mm
X-Y Repeatability	+/- 0.02mm	+/- 0.01mm
Driving Mechanism	DC-servo motor (X,Y,X and R Axes) with Closed-loop encoding	DC-servo motor (X,Y,X and R Axes) with Closed-loop encoding; Linear encoding (X-Y Axes)
Rotation	0 to 360 degree (0.045 degree / step DC Servo Motor)
Programming	Vision teach-in, Direct input, CAD Access
Component Sense	Vision checking
Main Control & Display	Industrial PC & LCD color monitor
Machine Dimension	1500mm x 940mm x 1250mm (L x W x H)
Weight	550kg
Power	3100W
Voltage requirement	100V or 240V, AC
Air Pressure	75 psi (5.5 bar)